Friday 30 November 2012

What can be done with three steps?


There are only three basic and simple steps for steel fabrication means are custom made metal sheets are made from three basic and simple fabrication steps these three steps are cutting, bending, assembling, but I am not amazed to tell you that even airplane metal body is made from these simple steps but the some additions.


steel fabrication, steel structure fabrication, custom metal parts
Assembly of Airplane

Airplane’s body is the finished products that contains around thousands or millions of custom steel parts, and we see the finished airplane flying in the air but there is massive engineered work involved into the manufacturing and these manufacturing is done not only from one company many companies cooperate with each other and then they supply the required parts, once these parts are combined than one airplane is known to be the finished and ready to use.

Usually around 6 months to get it finished or get it into the flying condition, and the stats of the aircraft in the world is as following.


312,000 Active General Aviation Aircraft
17,770 Passenger Aircraft
89,129 Military Aircraft
26,500 Civil Helicopters
29,700 Military Helicopters.

As noted by the general aviation there are around 312,000 active general aviation aircraft worldwide.


sheet metal products
Assembly of Airplane
If you want to get how many steel structure fabrication are used worldwide only for the airplanes you just need to add many more ZEROS with the above mentioned stats.

Simple but complex process of fabrication

The process of steel fabrication is used for the production of custom made metal sheets, and this process involves only simple three stages but in reality all these three stages involves massive engineering and complex stages, three stages are as following.


Steel fabrication process
Steel Fabrication Process
    
  • Cutting: is done trough CNC laser machines that contains the computerized numerical counts according to the count the CNC machine cuts the sheets into the designed shapes.
  • Bending: once cutting is done now the stage comes to the bending stage, it can be done through manual or powered machines or it may also be done by the press breaks.
  • In between assembling and or bending the process of coloring is done for coating or painting.
  • Assembling: or joining together all parts is the last and the final stage here all the bended or sawed parts joined together to get the final customized metal part.

steel assembeled metal part
Finished Custom Metal Part
These all three stages involves very heavy machines to work and also the huge facility and area to store or assemble parts specially during coloring stage the area must be covered to prevent it from the dust and get the better finish.

On internet you may find millions of companies who can manufacture steel structure fabrication but there are only few companies who can understand the quality standards of the big companies and provide the well measured and finished products.

Improving Living style or Depending on technology




metal enclosures
ATM Machine Shell
Every day on internet we find a new technology or thousands of inventions, but each new invention increased the dependency of human on the technology, depending on technology also increases the unemployement, if we discuss about the banking sectore we are making making ourselves dependent on the ATMs, each ATM Machine works equal to the 10 humans and there is the issue of mistakes is minimized this technology has replced around 30% employement into the industry, means now banks are hiring 30% less than before.

But this technology has also improved the job of manufacturing of machines, but all the softwares and components are locally manufactured but to cut the cost of custom made metal sheets majorly all companies are importing these fabricated parts from china however companies don’t want to install the software and electronic componets due to the language barriers.

Dawn below is the stats of ATM’s.



 sheet metal parts, metal enclosures, metal products, atm machine shell
ATM Stats

These 284 ATM machine per households needs 2840+ steel structure fabrication to get the final usable machine and 60% of the demand of the world is filled with the manufacturing of China. However some small manufacturer has their own facility but big companies more focuses on the technology rather then the outer shell/ housing.

Wednesday 28 November 2012

Changing weather, Electronics and Solutions


Each year about 3,000 people are treated in hospital for injuries associated with electricity. And there are 1000+ deaths are noticed each year from the electric shocks.   We can try to save lives by installing custom made metal sheets.
waterproof distribution cabinets, custom metal parts, china metal parts supplier
Waterproof Distribution Cabinet
Professional I am a marketer but I wish I could be an engineer, because when I see the world I always want to invent something or just want to alter the inventions that already made I don’t know whether I am an intelligent or genius man but I have the ability to thing into the depth of the issues, today morning I was  standing into the window and enjoying the raining weather with hot coffee, but some ting thing happened in front of my eyes and I saw an electric break down that was happened due to the penetration of water into the electrical distribution box, so I thought we should install the waterproof electrical distribution box.

I searched the process of the manufacturing distribution cabinets, it is made from steel structure fabrication by the fabrication of sheets after molds, and then they apply the power or paint coats on the material to make it corrosion proof but they do not do anything to make it waterproof, suddenly on one B2B I found one company that makes waterproof accessories and they are based in china, this company is one of the largest exporter of the china and its name is SZWEICAI.
These enclosures are used in the solar panels and inverters’ power distribution; it is made from the hard and healthy material to make it durable as well as safe the electricity break downs by preventing the water penetration into it.
Being a marketer now I am thinking if we import these waterproof distribution boxes from china we can safe more than 3,000 lives each year, means we can benefit 3,000 families to live happy as well as it will also minimize the electric shut downs.